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CA系列圆度圆柱度仪

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产品简介

CA35圆柱度仪技术方案Technical Proposal of CA35Cylindricity威而信简介Company Profile专注精密测量行业20年!Focus on R&D of precision measurement instruments since 1999,通过ISO9001:2015国际质量体系认证;ISO9001:2015 qualified通过

详细介绍

CA35圆柱度仪技术方案

Technical Proposal of CA35Cylindricity

 

威而信简介Company Profile

专注精密测量行业20年!Focus on R&D of precision measurement instruments since 1999,

通过ISO9001:2015国际质量体系认证;ISO9001:2015 qualified

通过认证;High and new technology enterprise qualified

圆度仪国家标准的起草单位;National standard participant of roundness meter

通过出口欧盟CE认证;CE Certificated

产品多样化:可根据客户需要订做;Wide-variety Product, and customizable

服务点:广州公司、西安公司、浙江办事处、江苏办事处、重庆办事处;山东办事处;Service sites

仪器测量原理Measurement Principle

采用半径测量法,工件旋转式。采用高精度气浮主轴作为基准;运用进口精密圆光栅、精密电感位移传感器和计算机组成。对被测工件进行计量角度、径向位移量,保证测量工件的角位移、径向值的精确度;测量软件采用基于中文版Windows操作系统平台的CA系统测量软件,完成数据采集、数据处理及打印输出等工作。

Roundness and Cylindricity Measurements

Workpiece rotation

High precision air floating spindle

Advanced computer, imported encoder ,accuracy inductive transducer

Windows based software for data acquisition, process and printing.

 

测量功能Main Function

圆柱度仪、圆度、直线度、同轴度、同心度、跳动量、垂直度、平行度、平面度、表面波纹度(WcWpWvWtWaWq)、频谱分析、波高分析等。

圆度评定方式(4):最小区域法、最小二乘法、最小外接圆法、内切圆

圆度滤波方式:11-5001-1501-501-1515-500

波纹度滤波方式:3-163-1715-50017-100

滤波形式:高斯(ISO标准)

Roundness, coaxiality, concentricity, pulsation, verticality, parallelism, flatness, surface waviness (Wc, Wp, Wv, Wt, Wa, Wq), spectrum analysis, wave height analysis, etc.

Roundness evaluation methods (4 kinds): minimum area method, least square method, minimum circumscribed circle method, maximum tangent circle method

Roundness filter gear: 11-5001-1501-501-1515-500

Wave filtering methods: 3-16, 3-17, 15-500, 17-100

Filtering Form: Gauss (ISO Standard)

 

技术参数Main Parameters

项目  Item

参数 Parameter

测量范围

measuring range

直径

Max. dia.

ф400mm

最小内径

Min. inner dia

ф5mm

高度

Max height

550mm

主轴精度

Spindle accuracy

径向误差

Radial error

±(0.025+5H/10000)μm

轴向误差

Axial error

±(0.025+6X/10000)μm

回转轴线与Z轴导轨平行度

Parallelism between Rotary Axis and Z-Axis Guideway

2μm/400mm(母线基准)

工作台

Workbench

台面直径Table dia.

φ220mm

回转直径Rotation dia.

φ400mm

承载重量Load Wt.

50Kg

调整范围

Adjustment range

调偏心±2mm ; 调水平±1°

Adjust the eccentricity ±2mm; adjust the level ±1°

旋转速度spinning speed

0-12 rpm

立柱

直线度(窄范围)

0.5μm /100mm

直线度(全范围)

0.8μm /400mm

光栅分辨率

1μm

水平臂

Horizontal arm

水平移动距离

Horizontal moving distance

180mm

移动速度Moving speed

0.5-6mm/s 或手动 0.5-6mm/s or manual

传感器

sensor

量程range

600μm (半径差)  500μm (radius difference)

分辨率Resolution

0.005μm

测针形状

Stylus shape

φ2mm宝石球测头(有更多直径可选择)

φ2mmRuby tip (φ1mm、φ0.5mmoptional)

测力

Force measurement

1-12g

数据采集

Data acquisition

进口光栅14400/

Imported grating 14400 points/cycle

放大倍率

Magnification

任意至20万倍

Arbitrary to maximum 200,000 times

气源压力Air Source

0.45~0.80Mpa

气源流量Air consumption

≥0.2 m³/min

电源Power

AC 220V±10%  50Hz

环境要求Environmental conditions

温度(T):10~30℃;相对湿度(RH):<85%

 

技术亮点Technical highlights

采用高精密气浮主轴,磨损,保持长久精度

High-precision air-floating spindle, never wear, long-term accuracy

数据采集运用进口精密圆光栅、准确度高,稳定性好

Data acquisition by high precision encoder with high accuracy and good stability

部分圆弧亦可测量处理

Part of the arc can also be measured and processed

自动识别轮廓间断,自动或手动剔除功能

Automatic identification of contour discontinuities, with automatic or manual elimination function

软件支持中英文一键切换  

Software supports one-click switching between Chinese and English

支持winXP、win7系统   

Support winXP, win7 system

 

 

 

 

设备尺寸

产品(Product)

包装(Packing)

总重量

(Wt.kg)

体积

(CBM m³)

Lx

Ly

Lz

Wt(kg)

Lx

Ly

Lz

Wt(kg)

980

650

1700

240

1050

750

1800

50

290

1.41

 

使用要求Usage requirement

空压机气源压力:0.450.80Mpa    Air supply: 0.450.80Mpa

空压机气源流量:≥0.2m3/min      Air flux: ≥0.2 m³/min

功率需求:约500W;交流220V±10%50Hz   Power supply: AC 220V±10%  50Hz

环境要求:温度:1030℃;相对湿度:<85%

Environment requirements: Temperature: 1030; RH: 85%

安装地点无明显振源    No obvious vibration

单独地线  Separated ground wire

 

主要配置Main configuration

部件名称

Part Name

项目名称

project name

机械部分

Mechanical Part

主机仪器架 Host instrument stand                      x1

大理石工作台面 Granite table                         x1

高精密气浮主轴 High precision air bearing spindle        x1

气浮立柱系统 Air Floating Column System              x1

横导轨移动装置Cross rail moving device                x1

调心调平工作台

Heart leveling

Workbench

台面直径Ф220mm、台面高度90mm

Table diameter Ф220mm, table height 90mm

调整范围:调偏心±2mm ; 调水平±1°

Adjustment range: eccentricity ±2mm; adjustment level ±1°

精密三爪卡盘

Precision three-jaw chuck

外尺寸装夹范围:ф1 mm ~~ф81mm

Outer size clamping range: ф1 mm ~~ф81mm

内尺寸装夹范围:ф31 mm ~~~ф70 mm

Inner size clamping range: ф31 mm ~~~ф70 mm

空气过滤系统 Air Filter System  x1

电器部分

Electrical Part

电器控制系统Electrical control system                   x1

圆光栅编码器Imported rotary circular encoder             x1

电感传感器Inductive sensor                            x1

电脑(Computer                                    x1

HP喷墨打印机(HP Inkjet Printer                     x1

测量软件(Software                                x1

标准件

Standard Parts

标准玻璃半球Standard glass hemisphere                  x1

椭圆标准件  Elliptical standard                         x1

圆柱标准器Cylindrical Standardizer                      x1





 

安装、验收

1、安装与培训

1.1我公司负责在用户现场对设备行进安装和调试;

Supplier is responsible for Installation and testing on user site.

1.2在设备安装调试时对买方技术人员进行理论、实际操作及维修等培训,使用户技术人员掌握设备操作,能熟练使用设备进行检定工作,保证设备正常运行并能排除设备的一般故障和特殊保养。.

The user will be trained in theory, operation and maintenance during installation, to that the user could operate the equipment skillful, and could solve the general trouble and make routine maintenance.

2、验收

2.1验收标准:按现行国家检定规程以及合同技术协议为准。

Acceptance criteria: According to the current national verification procedure and the technical agreement of the contract.

2.2验收项目:核对该设备的供货清单,如有漏项和短缺,我司负责免费补齐。

Acceptance items: check the supply list of the equipment. If there are any missing items or shortages, our company will make up for them free of charge.

 

售后服务

质保期:设备安装验收合格之日起12个月内,但不超过发货之日起15个月。

Warranty period: 12 months from the date of equipment installation and acceptance, but not more than 15 months from the date of shipment.

质保期内:实行“三包"政策,公司负责为用户免费提供计量测试技术咨询服务。

Warranty period: Three guarantees, meanwhile providing free testing or technology consulting

质保期外:我公司提供终身优惠服务和技术支持,设备出现故障需要修理时,所换零件按成本价收取。我司有备品备件库,终身负责为用户以成本价提供备品备件服务。

After warranty: Providing service and support for life, and spare part with the best price, and if hardware support, the software updating free of charge.

服务响应时间:接到故障请求电话后,5小时内回应,我司通过电话、微信或邮件的方式指导买方排除故障;若故障仍不能排除,将在72小时内派技术人员上门解决问题。

Service response time: within 5 hours upon receipt of the fault request call, our company will guide the buyer to troubleshoot the fault by phone, or . If the fault cannot be removed, technicians will be sent to solve the problem within 72 hours.

 

 

 

 



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